Muhammad Alam

Overhauling, testing, calibration 

On site and work shop 

EXPERIENCE: -
15 years Maintenance, long term and Shutdowns and Errection experience in Oil & Gas, Fertilizer, Polymer, power plant, Refinery, processing & chemical Industry

PRESENT EMPLOYMENT: -
Working as: -        SR VALVE TECHNICIAN 
Company: -               MISCO 
Project: -   MIS 289 (manpower supply)
Period: -       January .2020to till date
Client: -   TASN  (Petrochemical) Saudi Arabia 
Job Responsibilities:-
Responsible on Control Valve PSV and maintenance of the following:
Daily routine troubleshooting, maintenance, testing and calibration of all types of valves in the plant.
Familiar with ANSI, ASME, API Codes and application
Ability to organize and prioritize workload to maximize efficiency according to SAP work orders.
Carries out the skilled maintenance, overhaul and repair of all types of valve, pressure testing of equipment in their respective assigned areas.
Repairing, overhauling and calibration of Pressure Safety Valves / Control Valves and Isolation Valves equipment as well implementation and modifications.
Knowledge on diagnostic for the causes of failure and to identify damaged spares for dismantled valves and actuators.
Repairs valves, actuators and calibrate positioners.
Capable of understanding Control Valve testing procedure as per leakage class ANSI/FCL 70-2 and API 527 Seat Tightness Test of Pressure Relief Valve, API 598 for Isolation Valve and API 594 for Non Return Valve.
Carries out the skilled maintenance on such items of plant and equipment as Ball Valve, Gate Valve, Globe Valve, Butterfly Valve, Plug Valve, Pressure Control Valve, Pressure Safety Valve, 
Hands on experience on VENTIL TEST UNITS of Pressure Safety Valve, Control Valves and Isolation Valves and VPAC II machine for online testing of valves on sites. 
Uses Druck Calibrator for low pressure valves such as Vacuum Valves. 
Carries out wide range corrective maintenance and repairs as result of check of failures of equipment. 
Documentation and make certificates of repair, testing, assembly activities, cause of failure action taken and parts used. 
Making and Keeping records like test certificates of valves, work orders and maintenance manuals and data sheets. 
Prepare daily, monthly corrective, breakdown and preventive maintenance reports of all types of valves. 
Participation in the field service call as required site jobs activities to carry out preventive maintenance, identify the cause and faults and rectifying by repair on site or by replacement by workshop repairs. Dropping and Installing of Valves. 
Involved in Borouge Turn around Shutdown (February 17, 2018 – March 28, 2018) 
Works in accordance with established policies, plant availability procedure and specialized technical and safety standards. 
PAST EMPLOYMENT: -
Worked as: -              SR Control valve & safety valve technician 
Company: -         AL SAMAMT (industrial services limited) 
Shutdown   Samref 
Duration: -       June 2020 to October 2020
Client: -  sabic (saudi Arabia) 
Worked as: -      SR  Control valve & manual valve technician 
Company: -               ALSAMAMAT (industrial services limited) 
Shutdown -    Rabigh Power plant (Rabigh saudi Arabia) 
Duration: -       April 2020 to June 2020 
Client: -   RPC NOMAC  (Rabigh saudi Arabia 
Worked as: -      SR  Control valve, manual valve & safety valve technician 
Company: -               AL SAMAMAT (industrial services limited) 
Shutdown -   Yesref 
Duration: -      jaunuary 2020 to march 2020
Client: -              Aramco yanmbo saudi Arabia 
Worked as: -      VALVE technician, control, isolation, & safety 
Company: -        Descon Engineering 
Project: -   Borouge (abuDhabipolymer polymer) 
Duration: -       November 2015 to June 2019 (long term maintenance)  
Client: -   BOROUGE (ADNOC)  abu Dhabi UAE
Worked as a                   valve maintenance technician 
Company: -              DRYDOCK WORLD DUBAI 
Project: -  shipyard repair and servicing 
Duration: -       July 2012 to September 2015 ( dubai uae)  
Client: -  DDWD DUBAI
Job Responsibilities:-
  To supervise the following activities.
The Calibration activities in Instrument lab and at site.
Fabrication of supports for Instruments & junction boxes.
Installation of cable tray.
Installation of Instruments.
Termination of instruments & junction

Worked as: -       SENIOR  MECHANICAL Technician (pumps & valves) 
Company: -          Bolan casting limited 
Project: -  plant maintenance long terms 
Duration: -    may 2003 to june 2012 
Client: -   Millatt tractors 
Job Responsibilities:-
The Calibration of Instrument lab and at site
Installation of Instruments.
Termination of instruments & junction boxes.
Panel termination
Pre-Commissioning & Commissioning activities
Worked as: -             Mechanical technician 
Company: -             Imran engineering 
Duration: -      Feb.2000 to December . 2002 
Job Responsibilities:-
The Calibration of all types of  Instrument 
Corrective and preventive maintenance job.
Pre-Commissioning & Commissioning activities during project at mmscfd 600 expansion project.
Hand on Experience: -
Operates PSV LP & HP VENTIL test bench.
Operates Isolation & Control Valve VENTIL test bench.
To receive permit for site job and make sure all jobs perform with HSE requirement.
Handle shutdown and schedule servicing job –at site and work shop.
Lead clean valves servicing as per past experience – XLPE Plant.
Part of the Safety Tool box talk.
Familiar with SAP system for daily routine activities, work order information, adding operation,
Material, Reservation, Electronic Permit to Work info, Bill of material and Time sheet recording.
Search information and drawing for any Valves that new and rare for servicing.
Record daily Job Activities accordingly to each type of Valves, for Example: Pressure Safety.
Valves, control valves and isolation valves log book.
Operates and perform lapping on KEMET Lapping machine.
Perform hose inspection/ certification.
Perform repair and testing of control valves.
Perform repair and testing of LP & HP pressure safety valves.
Perform site jobs troubleshooting activities.
Prioritize Job base on Priority Scheduled or Emergency.
Ensure all machine, Test Bench is tested and fit to be used every day.
Ensure tools is fit for use and also tools inventory conducted twice a month and report to Supervisor if found any damage tools.
Ensure all consumables are sufficient, report to supervisor once the stock is less.
Assist machinist as required for site activities.
Training 
Basic  firefighting & fire drill    
Safety  &    fire watch 
General safety & accident prevention,
Hazards & Risk in ship repairing industry
Emergency response
Basic rigging & crane signal
General golden safety rolls+IMIST TRAINING 

MATRIC (Science group)
B.I.S. Karachi pakistan 
Diploma of Associate Engineer in MECHANICAL (3 Year Course)
T. B. Kpk swat Pakistan